UNIMAST
Forklift mast channel machining
Unimast
- Multi-sided machining and automatic feeding of profiles
- High output – up to 80.000 pairs per year
Precision and machining in pairs
The UNIMAST is a state-of-the-art vertical CNC machining center designed specifically for forklift mast channels. This CNC machine seamlessly integrates into your existing production flow and processes mast channels in the exact order required for the subsequent processes like welding. The flexible product clamping ensures that no changeover is necessary when switching between profile shapes and dimensions. Profile lengths ranging from 1 to 8 meters can be processed in any combination without interruption.
This dedicated CNC machine delivers the highest levels of productivity, flexibility and safety. Additionally, it is easy to program and user-friendly.
Benefits
Maximizing throughput
Our UNIMAST CNC machine processes rolled steel mast channels in pairs, securely clamped in a double NC-controlled indexer, one for the left beam and the other for the right beam. This enables simultaneous machining of both beams in a single operation ensuring efficient material flow and seamless integration into your production line.
Unmatched flexibility
At Unisign, we understand the complexities of forklift mast manufacturing. The UNIMAST accommodates a wide range of profiles, including H, U, I, and custom shapes, in varying cross-sections and lengths. It processes profiles from 1 to 8 meters long and can rotate them along their longitudinal axis for precise machining on all four sides.
Switching between profile types is quick and efficient, enabling you to handle even the most diverse product ranges on a single machine.
Enhanced safety and operator comfort
The UNIMAST is fully enclosed, allowing for safe operation. All chips are collected within the enclosure and transported out via a chip conveyor.
Loading and unloading
Mast channels are either placed manually on the loader or automatically retrieved from your warehouse. Scanning the barcode or other product codes matches the appropriate machining program, and the machine automatically configures itself. After machining, the channels are transferred to the exit position, ready for the next operation.
Gallery
Unimast
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Technical specifications
The UNIMAST is a very powerful CNC machine, dedicated for forklift mast channels with automatic adaptability for many variations in profiles, flexible hydraulic clamping and the lowest cost per parts.
Work area
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X-axis2.200 mm
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Y-axis1.000 mm
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Z-axis600 mm
Spindle
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Gear box driven51 kW
6.000 min-1
1.000 Nm
Various
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Tooling
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Taper sizeHSK-A100
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Number of pockets41#
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Tool change time9 sec
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Speed
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Rapid traverse32.000 mm/min
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Feed rate5-32.000 mm/min
Accessories
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Minimum quantity lubrication MQL
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Measuring probe
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Conveyor system for material flow
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Siemens
CNC machine applications
- Logistics
- Energy
- General machining
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