Points for you to consider
Buying a CNC machine, how to make the right choice
CNC machining centres come in all shapes and sizes, so which one do you need? Just consider the difference between a CNC machine with a gantry, a CNC machine with a moving column, a multitasking CNC machine or one that has been built to your specifications. You want to make a properly thought-out choice, not least because a new CNC machine is a considerable investment. Based on our many years of experience and our expertise, we will help you make that choice. These are the most important points to consider when deciding which CNC machine is right for your manufacturing situation.
CNC machine tailored to your product
You are looking for a CNC machine and have Unisign on your shortlist. The first question we will ask you: what kind of products will you manufacture on a CNC machine? Do you have drawings, dimensions and product specifications? Using this information we will draw up a shortlist for you. Another important question we always ask: what do you want to use your CNC machine for in the near future? Is there a possibility that you will want to make larger products? Will other operations be required? We do our best to anticipate your future needs.
Your product dimensions
Naturally, the size of your product is the major determining factor when choosing a CNC machining centre. For lengths of 2 metres or longer (up to more than 30 metres with our CNC gantry machines) Unisign has numerous options for the X, Y and Z axes. We will give you relevant advice based on your product specifications.
You can deploy our CNC machines in almost any sector. From general machining to the oil and gas industry, the energy sector and truck and train manufacturing. You can machine a very wide variety of metals on our CNC machines. From normal grade steel to hardened materials, from super alloys to aluminium which has many applications in the aerospace industry.
Do you particularly need CNC milling operations? And do you also need turning operations? And will 3 axis milling be sufficient, or does the machining process require 5-sided or even 5 axis simultaneous milling? You probably already have answers to most of these questions, but we would still like to answer these based on our experience. Often our answer differs from yours but rest assured: the outcome is always the best CNC machine for your product.
An important consideration is the accessibility of the product to be processed. Perhaps this is challenging or even quite problematic for your product. In which case, we will recommend a CNC machine that allows for different machining heads. Such a machine automatically switches between a number of heads (right-angled head, 5 axis, product specific, etc.) and selects the head that can reach those awkward areas of your product. This in contrast to CNC machining centres with a fixed head, which makes you much less flexible.
An additional advantage for you is that at Unisign, we develop these heads ourselves and we can make them exactly to your specifications. With automatic head changing, long lead times due to repeated product clamping or the use of long ‘slow’ tools is a thing of the past.
Value added and turnkey
We not only provide added value with our CNC machines, but we also add value by integrating automatic loading systems, developing clamping fixtures and tools and help you with the production engineering. With a full turnkey project we take care of everything for you from A to Z.
High service level
When you purchase a CNC machine from us, you start from one of our ‘standard’ machines. A CNC machine with gantry, a CNC machine with moving column or a multitasking CNC machine. We then adapt it to create your new CNC machining centre which meets your specific needs regarding speed, capacity and operations.
Because we know exactly what goes on inside our CNC machining centres, we also know exactly how you can get the maximum possible benefit from your machine. Our service doesn’t stop after commissioning your machine. We provide extensive support with our detailed product and process knowledge and, in the event of a breakdown, our factory support team will help you resume operations as quickly as possible.
Testimonials of our clients
- General machining
- Oil & gas
Requiring one of the highest chip removal rates in the market, the aerospace industry needs high dynamic machines. The Unipent4000 and Unipro5000 for example are ideal for volume production in this demanding environment and can remove 10 litres per minute of aluminium while maintaining the highest accuracy. For extra large parts or engine components, the Uniport6000-HV, Uniport7000, Unicom6000 and Unicom7000 machines offer the best solutions.
applications for aerospace
At Unisign we understand that our customers don’t just buy a CNC machine, they buy a process. And price per part is key. So for general applications we offer high torque machines with high material removal rates, including 5-axis and 5-sided machining and a choice of moving table or palletized, depending on the footprint available.
applications for general machining
Pumps and valves for the oil & gas industry can be highly complex parts to produce with seals, gaskets, flanges and requirements like spiral grooves and elliptical conical eccentric turning. The machining centres from Unisign, with their high degree of automation and specially designed software, are a unique solution capable of milling parts that others cannot.
applications for oil & gas -+
Heavy duty turning, milling and drilling characterises the production of components for energy-producing equipment like (wind) turbines. So you need a CNC machine that can take the load. A mill-turn machining centre like the Unicom6000, Unicom7000 and the Uniport7000-MTC or a multi-functional Uniport6000 and Uniport7000 are the ideal solution for producing these demanding parts.
applications for energyFind out more
With over a million truck front axles being produced every year on Unisign machines it’s fair to say that we know what we are talking about in applications like these for the truck makers industry. We have established a world leading position by introducing the Unitwin6000, a CNC machine with two very powerful main spindles. The improvement in quality and reduction in cycle time is astonishing!
applications for truck
For everything from bogies to wheels and weld preparation to wheel carrier machining, Unisign has highly versatile machines like the Univers6000, Uniport6000 and Uniport7000. These moving column and gantry style machining centres are part of the machine tool program that have been designed to deliver extremely high capacity, dynamics, rapid acceleration and offer a generous working area.
applications for trainFind out more
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